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GoSafe, Inc.

HI-VIS CLOTHING

 EXPLAINED 

 

CHOOSING HI-VIS CLOTHING


Decoding the Standards
Understanding ANSI/ISEA 107 Types, Classes, and OSHA Mandates

THE COMPLIANCE OF VISIBILITY

  1. Hi-Vis Types: Explains the differences between the three main Garment Types (O, R, and P) based on the work environment (Off-Road, Roadway, and Public Safety).

  2. Hi-Vis Classes: Details the Performance Classes (Class 1, 2, and 3) and the minimum required amounts of fluorescent background and retroreflective material for each class.

  3. Regulations: Reviews OSHA standards, specifically where they reference or mandate the use of ANSI/ISEA 107 compliant apparel, such as in highway work zones (often referencing the MUTCD).

Read The Full Hi-Vis Standards Article
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The Foundational Standard: ANSI/ISEA 107

The ANSI/ISEA 107 standard is the national guideline for the design, performance, and use of high-visibility apparel. It establishes the criteria for both fluorescent background material (for daytime visibility) and retroreflective material (for nighttime and low-light visibility), ensuring the wearer is seen as a human shape from all angles and at a safe distance.

The latest revision, ANSI/ISEA 107-2020, supersedes the 2015 version and introduces minor changes, primarily concerning testing, single-use coveralls, and labeling, but the core structure of Types and Classes remains the same. If your current apparel is compliant with the 2015 standard, it generally still provides acceptable protection, but staying updated with the 2020 standard is best practice.

Garment Types: Defining the Work Environment

The ANSI/ISEA 107 standard organizes high-visibility garments into three distinct Types based on the worker's exposure to vehicular traffic and their operating environment. This is the first decision you make when selecting compliant apparel.

Garment Type Work Environment Example Occupations

Type O (Off-Road)

Non-roadway environments where workers are not exposed to traffic on public access roadways or temporary traffic control (TTC) zones.

Warehouse workers, parking lot attendants, machinery operators within a controlled site.

Type R (Roadway

Environments that include exposure to roadway traffic, right-of-ways, or TTC zones. These are the most common garments for construction and road maintenance.

Flaggers, utility workers, road construction crews, survey crews.

Type P (Public Safety)

Environments for emergency and incident responders who need high visibility but also require special access to their duty gear. These garments offer a smaller background material area than Type R in the same class to allow for more equipment access.

Law enforcement, fire, and EMS personnel on scene.

 

Performance Classes: Quantifying Visibility

Once the correct Type is determined, the required Performance Class dictates the minimum amounts of high-visibility material. The class selection is crucial and should be based on a site-specific risk assessment considering traffic speed, proximity to vehicles, and weather/lighting conditions.

Performance Class Risk Level/Traffic Speed

Minimum Background Material (in²)

Minimum Retroreflective Material (in²)

Key Requirements

Class 1

Lowest visibility/low risk. Traffic speed typically under 25 mph and work is separated from traffic.

217 in²

155 in²

Minimum coverage, often a basic vest. Only available as Type O.

Class 2

Moderate visibility/higher risk. Traffic speed typically exceeds 25 mph. Worker's attention may be diverted from traffic.

775 in²

201 in²

Mandatory minimum for many roadway work zones (Type R). Provides enhanced conspicuity.

Class 3

Highest visibility/highest risk. Traffic speed exceeds 50 mph or work must be performed in very poor visibility conditions.

1240 in²

310 in²

Must fully encircle the torso and include sleeves or pants (as an ensemble). Required for maximum conspicuity and identification as a person.

Note on Ensembles and Class E

Class E is a supplemental classification for high-visibility pants, bib overalls, or shorts. A Class E garment cannot be worn alone for compliance. When a Class E garment is paired with a Class 2 (Type R or P) upper-body garment, the entire ensemble is rated as Class 3.


Visibility Matters: The Science of Hi-Vis
Fluorescent Colors, Reflective Striping, and 360-Degree Design

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HOW HI-VIS WORKS

This piece delves into the technical elements that make a garment "high-visibility."

  1. Color Selection: Outlines the three approved fluorescent colors (Yellow-Green, Orange-Red, and Red) and the specific environments where one may be more effective than the others (e.g., contrasting with the work background).

  2. Retroreflection: Explains how retroreflective material works, the required striping width and configuration to ensure 360-degree visibility, and how striping on limbs highlights "biomotion" for greater recognition.

  3. Design & Coverage: Covers the concept of 360-degree visibility and the difference in coverage requirements between basic vests and full clothing sets (Class 3 requires material on the limbs).

Read the Full Article on Hi-Vis Science

The Science of Hi-Vis

In many workplaces, being seen isn't just a recommendation – it's a critical safety measure. High-visibility (hi-vis) clothing is designed to make workers stand out from their environment, significantly reducing the risk of accidents, especially in low-light conditions or busy work zones.

But what exactly makes a garment "high-visibility"? It's a precise combination of fluorescent colors, retroreflective materials, and thoughtful 360-degree design, all backed by rigorous scientific principles and industry standards like those from ANSI/ISEA and OSHA.

The Power of Color: Fluorescent Hues that Pop

According to ANSI/ISEA 107, the standard for High-Visibility Safety Apparel, there are three approved fluorescent colors for hi-vis garments:

  • Fluorescent Yellow-Green: This is arguably the most common and effective color in many environments. Its high luminance contrast against most natural and man-made backgrounds makes it incredibly noticeable.
  • Fluorescent Orange-Red: This color offers excellent visibility and is often chosen when the work environment features significant green foliage, which could blend with yellow-green. It provides strong contrast against blues, greens, and grays.
  • Fluorescent Red: While still effective, fluorescent red might be used in specific situations where orange-red or yellow-green may blend into the environment. It provides a distinct visual against many backgrounds.

The choice of color isn't arbitrary; it's about maximizing contrast with the work background. For example, a highway worker against a backdrop of green trees and blue sky might benefit more from fluorescent orange-red, whereas a construction worker against concrete and machinery might be better served by fluorescent yellow-green.

The Power of Biomotion

Beyond static visibility, reflective striping on limbs serves another vital purpose: highlighting biomotion. The human brain is incredibly adept at recognizing the characteristic motion of a human body, even from minimal visual cues.

When reflective strips are placed on a worker's knees, ankles, elbows, and wrists, the movement of these points creates a distinct pattern of light that is immediately recognizable as a person moving. This "pattern of motion" helps drivers and equipment operators identify a human presence far more quickly than if only the torso were visible.

ANSI/ISEA 107-2020 Performance Classes:

The ANSI/ISEA 107-2020 standard specifies performance requirements for high-visibility safety apparel (HVSA). Garments are categorized by Type, which relates to the intended work environment, and Performance Class, which dictates the minimum amount of high-visibility materials required.

The three Garment Types are:

  • Type O (Off-Road): For workers in non-roadway environments where exposure to traffic is not a concern, but where visibility is still critical (e.g., warehouse, equipment operator). This Type is only available in Class 1.
  • Type R (Roadway and Temporary Traffic Control): For workers exposed to roadway traffic and moving equipment, such as highway workers or flaggers. Available in Class 2 and Class 3.
  • Type P (Public Safety): For emergency and incident responders and law enforcement (e.g., police, fire, EMS), who may have competing hazards or require access to special equipment. Available in Class 2 and Class 3.

ANSI/ISEA 107-2020 Performance Classes Specifications

The table below details the minimum required amounts for the various materials and the minimum width of the retroreflective material for each applicable Type and Performance Class. All measurements are for the full garment.

 

Garment Type Performance Class Background Material (Minimum Amount) Retroreflective Material (Minimum Amount) Width Minimums of Retroreflective Material

Type O (Off-Road)

Class 1

217 in²

155 in²

1 inch

Type R (Roadway)

Class 2

775 in²

201 in²

1.38 inches (or 1 inch for split trim designs)

 

 

Class 3

1240 in²

310 in²

2 inches (or 1 inch for split trim designs)

Type P (Public Safety)

Class 2

450 in²

201 in²

2 inches (or 1 inch for split trim designs)

 

Class 3

775 in²

310 in²

2 inches (or 1 inch for split trim designs)


Hi-Vis Apparel Selection
Matching the Garment to the Environment and Task Risk

COMING SOON

HI-VIS FOR THE WHERE AND HOW OF WORK

This article guides you through the FRC selection process based on job site conditions and hazards.

  1. Worksite Conditions: Explains how to assess traffic speed and proximity (the main driver for Class selection), visual complexity of the background, and light conditions (day vs. night).

  2. Vests VS. Full Clothing: Details the functional and compliance differences between Hi-Vis Vests (often Class 1 or 2) and Full Clothing Sets such as jackets, coveralls, shirts, and pants; often required for Class 3 or Class E ensembles.

  3. Specialty Hazards: Discusses specialized garments, such as those with Flame Resistance (FR) or Arc Flash protection that must also meet ANSI/ISEA 107 standards and breakaway features for environments with moving machinery.

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High-Visibility in Extremes
Selecting Apparel for Cold, Heat, and Adverse Weather

COMING SOON

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STAYING VISIBLE IN ANY WEATHER

How temperature and weather extremes affect comfort, compliance, and material performance.

  1. Temperature Extremes: Explores insulated/thermal high-vis gear for cold weather and breathable/moisture-wicking materials for hot environments, ensuring workers don't remove crucial outer layers due to discomfort.

  2. Weather Resistance: Covers waterproof and water-resistant high-vis rainwear and outerwear, highlighting the importance of not covering compliant garments with non-compliant outerwear.

  3. Visibility in Adverse Conditions: Discusses how fog, rain, and snow increase the risk, making Class 3 (maximum visibility) garments even more critical.


Garment Care and Maintenance
Protecting Your Hi-Vis Investment and Ensuring Compliance

COMING SOON

MAXIMIZING HI-VIS LONGEVITY

A practical guide on cleaning, storage, and general maintenance to preserve the garment's protective features.

  1. Cleaning Procedures: Emphasizes the importance of following manufacturer care labels to prevent fading of the fluorescent material or damage to the retroreflective tape (which reduces visibility).

  2. Soiling and Contamination: Explains how soiling (dirt, oil, grease) or covering with other items (logos, non-reflective gear) can degrade performance and lead to non-compliance.

  3. Storage: Provides recommendations for proper storage to avoid creases or damage to the reflective materials.

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Inspection, Retirement, and Lifespan
When is Hi-Vis No Longer Safe?

COMING SOON

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KNOW WHEN YOU NEED NEW GEAR

This article addresses the mandatory inspection and replacement protocols for safety apparel.

  1. Inspection Criteria: Outlines a simple, routine pre-use inspection checklist for workers, focusing on signs of damage: tears, abrasions, fading, or loss of retroreflective material.

  2. Retirement Criteria: Establishes clear guidelines for when a garment must be retired and replaced, based on physical damage or visible degradation of the fluorescent or reflective properties.

  3. Lifespan & Durability: Discusses the concept of effective lifespan and how exposure to harsh chemicals, UV light, and repeated laundering can limit the garment's ability to maintain minimum ANSI/ISEA 107 performance standards.


Supplemental & Non-Compliant Hi-Vis
The Difference Between Safety and Enhanced Visibility

COMING SOON

SAFETY STANDARDS SUMMARIZED

Focuses on garments that do not meet the full ANSI/ISEA 107 standard but are used for enhanced corporate or internal visibility.

  1. Supplemental Class E: Explaines that Class E items (like hi-vis pants or bibs) are designed to be worn with a Class 2 or 3 upper garment to achieve an even higher combined classification (e.g., Class 3).

  2. Non-ANSI Enhanced Visibility: Defines Non-ANSI/Enhanced Visibility clothing, which is suitable only for environments with minimal or no exposure to roadway traffic or complex backgrounds.

  3. The Compliance Gap: Reiterates that non-compliant gear is not a substitute for ANSI/ISEA 107-rated clothing where OSHA or other regulatory bodies (like MUTCD) mandate a specific performance class.

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See All Hi-Vis Clothing